Tel.: 8615989623158
E-mail: sales@grandetop.com
Temperature Control Battery Short Circuit Tester
Temperature Controlled External Short Circuit Tester
External Short Circuit Test System for pack batteries
Tests to evaluate the electrical performance or safety of lithium-ion batteries and other secondary batteries include continuous charging tests, external short circuit tests, overcharging tests, over-discharging tests, and large-current tests. External short circuit tests simulate incorrect battery usage. These tests consist of short circuiting a battery from outside to simulate use that may cause fire or rupture. The battery's positive and negative terminals are connected to an external resistor, and the battery is observed to check for fire or rupturing.
GRANDE can carry out external short circuit tests with high currents of up to 24 kA (a world-first), and in low- to high-temperature environments.
Along with these short circuit tests, we also provide a comprehensive range of testing/certification services for compliance with UNECE Regulation R100, and provide safety testing, test consulting and certification services for vehicle battery packs/modules and energy storage devices.
Features
1,ECE-R100 Part2
2,Support for external short circuit testing (5 mΩ)
3,Support for 24 kA short circuit currents
4,Testing can be done in temperature environments ranging from -40 to +80°C5,Shutoff function
6,Circuits can be shut off manually during battery malfunction.
7,High-speed shutoff (within 100 ms)
8,Circuit resistance measurement function
Battery large current short-circuit machine is designed to comply with standard; According to the short-circuit test requirement, the short-circuit must be less than 5 mΩ to achieve maximum current; In additional, a load-bearing capacity must be designed in electrical system for short-circuit system. Thus,GRANDE R&D team selects industrial DC magnetic contact with full copper terminal and internal copper current conduction, and internal active bead axial fan is mounted to cool to ensure the test system more safer and reduce the test machine power consumption and enable the test data in accuracy.
Test judgment standards: no flame or explosion after battery short-circuit test.
Standard Compliance
GB/T 18332.2-2009Nickel-metal hydride vehicles
QC/T 741-2006 Ultracapacitors for vehicles
QC/T 742-2006 Lead-acid batteries for electric vehicles
QC/T 743-2006 Lithium-ion batteries for electric vehicles
QC/T 744-2006 Nickle-metal hydride batteries for electric vehicles
Vehicles battery related international standard (ISO/IEC/SAE/JEVA/CEN etc.) International Standard Association and 863 plan electric vehicles major projects related test specification
QB/T 2947.3-2008 Electric bicycles-cell or battery and chargers Part 3:Li-ion batteries and chargers
DB12/T246-2005 Lithium batteries for electrical bicycles test specification
GB 19521.11-2005 Safety code for inspection of hazardous properties for dangerous goods of lithium batteries
Technical Parameters | |||||
Model | GTST-1000 | GTST-2000 | GTST-3000 | GTST-5000 | GTST-10000 |
Max. Operating Current (A) | 1000 | 2000 | 3000 | 5000 | 10000 |
Rated Insulation Voltage (V) | 1000 | 1000 | 1000 | 1000 | 1000 |
Max. instantaneous current | 1500A | 2500A | 3500A | 6000A | 12000A |
Internal Resistance System | ≤100mΩ | ≤5mΩ | |||
Driven Method | Electric | Pneumatic | Electric | ||
Response time | ≤5μs | ||||
Acting Time | Pick-up time/ release time ,less than 30ms | ||||
Short residence time | 0~999S,time and state controllable | ||||
Current Accuracy | ±1%FSR,resolution :0.1A | ||||
Max. Specimen Dimension | 1000X1000X1000MM | ||||
Resistance Material | Copper | ||||
Power | AC220V 50HZ or Customized | ||||
Short-circuit Method | Low temp. Ambient temp. High temp. | ||||
Operating Method | Long distance wireless control | ||||
Overall Dimension | According to actual design | ||||
Additional Function | Voltage, Current Temperature Sampling, Camera Monitoring system, Fire-extinguishing system, explosion-proof system, smoke evacuation system. |
Configuration | |
Voltage | 0—10V,0--100V,0—1000V |
Temp. Sampling Range | -200℃ ~ 1200℃ |
Voltage, Temperature Accuracy | ±1%FS |
Voltage Resolution | 1mV |
Temp. Resolution | 0.1℃ |
Temperature Control Type Explosion-proof Cabinet Technical Parameters | |
Cabinet Specification (mm) | 500X500X500MM, 800X800X800MM, 1000X1000X1000MM, can customize |
Temp. Range | 0℃~100℃(Controllable ) |
Control Accuracy | 0.01℃ |
Temp. Fluctuation | ±0.5℃ |
Temp. Uniformity | ±2℃ |
Compressor | French Tecumseh Compressor |
Observation Window | Rectangle multi-layer explosive-proof tempering glass with stainless steel protective screening |
Explosive-proof decompression device | with auto decompression devices |
Air Exhaust System | Air exhaust system on top cabinet |
Structure | |
Cabinet | Independent vertical & horizontal test machine and control system |
Communication | Adopt R232,485 communication interface, ensure stability and real time of remote sampling, with explosive-proof function |
Fixed Clamp | Connector or customize clamp according to samples provided |
Data Sampling module | Independent remote sampling, multi voltage, temp., current acquisition channels (optional ); |
Standard channel quantity | 2-channel,4-channel,8-channel,various data acquisition system (optional ) |
Camera Monitoring System | Test zone installed with high definition camera monitoring system in remote control with explosion-proof (optional). |
Standard Configuration | Short-circuit host, data acquisition system, explosion-proof system (camera monitoring, fire-fighting system, smoke exhaust system optional) |
Safety Protection | Electric leakage, over-temp., over-voltage, over-current, fault alarm, smoke alarm lamp. |
Testing Fixture | Customize according to actual testing condition |
Working Environment | 0℃~45℃ |