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E-mail: sales@grandetop.com
Diffusion welding is a kind of pressure welding method in which two closely-welded weldments are held in a vacuum or protective atmosphere after a certain temperature and pressure are maintained, so that the atoms of the contact surface are mutually diffused to complete the welding. This welding method is to achieve the welding of two weldments by mutual diffusion of intermetallic atoms and metal bonding without the participation of a liquid phase or a very small amount of transition liquid phase, and no as-cast state remains in the joint.
Mainly used for metal and metal, metal and glass or ceramic and other non-metallic materials, non-metallic and non-metallic materials between the diffusion welding; diffusion welding is widely used in aerospace, aerospace, marine and other engine blades, falcon, Missiles Fuze, optical components and radar and other components of the processing areas.
Technical Parameters:
Model | Inner Size(mm) | Max Temp(℃) | Ultimate Vacuum(Pa) | Temp Uniformity(℃) | Leak Rate Pa*L/S | Loading Capacity(Kg) |
VDWF-004 | Φ200*150 | 1300 | 2*10-3 | ±5 | ≤0.5 | 20 |
VDWF-015 | Φ250*300 | 1300 | 2*10-3 | ±5 | ≤0.5 | 50 |
VDWF-025 | Φ300*350 | 1300 | 2*10-3 | ±5 | ≤0.5 | 100 |
VDWF-063 | Φ450*400 | 1300 | 2*10-3 | ±5 | ≤0.5 | 200 |
Power Supply:AC 1Ψ 110V;AC 1Ψ 220V;AC 3Ψ 220V;3Ψ380V; 3Ψ400V; 3Ψ480V+N+G, 60/50Hz. | ||||||
The technical information will be subjected to change without notice | ||||||
Customized Service: Welcome to Non-standard, Special requirements,OEM/ODM orders. |
(We can customize your own vacuum sintering furnace according to your special needs)
VDWF Vacuum Diffusion Welding Furnace
Product Features and Special Configuration
Optional configuration:
Furnace: all-carbon steel / inner stainless steel / all stainless steel;
Vacuum pump: foreign brands / Chinese brands;
Operation panel: touch screen / industrial computer;
Temperature controller: GRANDE5600;
Heating element: molybdenum / isostatic graphite;
Insulation materials: Molybdenum plus aluminum silicate / composite carbon felt plus insulation soft felt;
Indenter material: TZM alloy / isostatic graphite;
According to the user can configure the rapid cooling system;
Temperature selection: 900 ℃ / 1300 ℃ / 1600 ℃;
Structural features:
The heat shield has an all-metal radiant screen structure consisting of two layers of molybdenum and four layers of stainless steel. Heating element is.
The wide molybdenum strip is evenly arranged along the front, rear, left and right walls to ensure uniform furnace temperature. The pressure device consists of a hydraulic station, a cylinder, a pressure head, a load cell, a pressure controller and a pressure bracket, which can realize oil pressure holding and pressure setting control. The electronic control system adopts the way of PLC and programmable temperature controller to realize three automatic control modes: semi-automatic and manual.
Equipment technical characteristics
The furnace is horizontal or vertical structure, the pressure can be designed as a single pressure head or double head structure up and down;
Indenter drive shaft seal with my company’s patented product, with no leakage and long life advantages;
Pressure sensors and displacement sensors (grating) all imported brands, long-term stability and high accuracy;
The furnace is equipped with temperature, pressure, water pressure, vacuum and other interlocking features, with a highly secure protection and prevention functions;
With remote control operation, remote fault diagnosis and remote program updates and other functions;
Main performance indicators:
Maximum temperature 1300 ° C
Temperature control accuracy ±1 °C
Furnace temperature uniformity ±5°C
Ultimate vacuum 6.7×10^3Pa
Pressure rise rate 0.5Pa/h
Indenter stroke 80mm-150mmIndenter diameter ¢60mm-¢200mm
Controllable pressure 0.02t-100t